IASSC Lean Six Sigma Black Belt

Unlocking Business Excellence with IIPD Global's Lean Six Sigma Black Belt Training Program

In today's competitive business landscape, the pursuit of excellence has become more than just a lofty goal—it's a necessity. Companies that strive for perfection in every aspect of their operations are the ones that not only survive but thrive. One proven methodology that has consistently raised the bar for quality and efficiency is Lean Six Sigma. At IIPD Global, we're committed to helping professionals and organizations unlock the potential for business excellence through our Lean Six Sigma Black Belt Training Program.

Understanding Lean Six Sigma

Before delving into the specifics of our program, it's essential to grasp the core principles of Lean Six Sigma. This methodology is structured to reduce product or service failure rates to a negligible level. It's no wonder that Six Sigma companies typically spend less than five percent of their revenues addressing and repairing quality problems. At its core, Six Sigma encompasses all aspects of a business, from management and service delivery to design, production, and customer satisfaction. As a philosophy, Six Sigma drives business culture and demands a near-flawless execution of key processes. It sets a high standard for companies and individuals to achieve, and here's why:

Driving Perfection Through Process Improvement

By reducing process variation, Six Sigma liberates an organization to focus on improving process capability. As sigma levels increase, the cost of poor quality decreases, and profitability increases. This is precisely why Six Sigma is highly associated with the delivery of consistent, world-class quality. IIPD Global understands the significance of this methodology and brings it to your fingertips through our Lean Six Sigma Black Belt Training Program.

Who Should Attend?

Our comprehensive training program is designed for staff, supervisors, and managers in all vocational work areas where objectives need to be controlled and deviations need to be analyzed for continuous improvement to achieve more efficient and effective results. Whether you're a professional looking to enhance your skill set or a business aiming to raise your quality standards, this program is tailored to meet your needs.

Pre-Requisites

To make the most of this program, participants are expected to have:

• Knowledge of Excel charting tools.
• Completed the Lean Six Sigma Green Belt certification.
• A minimum of two years of work experience, with at least one year of experience in applying Green Belt principles.

Course Objectives

Our Lean Six Sigma Black Belt Training Program is structured to equip you with advanced analysis and implementation levels of Six Sigma concepts and tools. The program covers a wide range of topics, including but not limited to:

• Application of Six Sigma and the Six Sigma tool kit for deployment.
• Value-stream process mapping and tracking process defects.
• Understanding DPU, DPMO, and Sigma level exercises.
• Statistical process control principles and applications.
• Mastering variable and attribute control charts.
• Disciplined problem-solving techniques.
• Identifying and verifying root causes.
• Implementing permanent corrective actions (PCA) to prevent recurrence.
• In-depth exploration of the DMAIC Methodology, including the Define, Measure, Analyze, Improve, and Control phases.
• An introduction to Failure Mode and Effects Analysis.
• Design of Experiments (DOE).

Learning Outcomes

Upon completion of our Lean Six Sigma Black Belt Training Program, participants can expect to:

• Understand Quality Function Deployment (QFD).
• Master Supply Base and Material Management.
• Excel in Information and Technology Sharing.
• Implement Benchmarking techniques.
• Explore the Balance Scorecard approach.
• Compare Traditional Management with Lean Six Sigma Management.
• Realize the multitude of benefits Six Sigma offers to an organization.
• Dive deeper into the DMAIC Methodology.
• Explore Non-Linear Analysis.
• Apply the Design of the Experiment to solve complex problems.

Course Outline

Module 1 – Overview of Six Sigma – Define and Measure

• Six Sigma review  
• Project Definition  
• Rolled Throughput Yield  
• Process Mapping  
• Process C&E  
• Minitab Review
• Descriptive Statistics review
• Capability Analysis review
• Measurement Systems  

Module 2 – Analyze

• Process FMEA  
• ANOVA review
• Correlation and Linear Regression
• General Linear Model
• Main Effects and Interactions
• Non-Normal Distribution Analysis
• Non-Parametric tests
• Data Transformation for Normality

Module 3 – Improve

• Introduction to DOE  
• Full Factorial Experiments  
• Full Factorial Simulations  
• 2K Factorials
• DOE Sample Size Selection  
• Fractional Factorials  

Module 4 – Control Stage

• EVOP / Plex  
• Response Surface Designs  
• Control Charts review
• Shewhart tests for stability
• Lean & Six Sigma Synergy  
• Process Control Plans  

Module 5 – Advanced Lean Management

• The House of Toyota
• The 5S method
• Lean Controls
• Kanban
• Poka-Yoke 

In a world where excellence is the ultimate differentiator, IASSC 's Lean Six Sigma Black Belt Training Program empowers you and your organization to not only meet but exceed expectations. By embracing the principles of Six Sigma, you'll minimize quality issues, maximize profitability, and drive business success.

Join us on this journey toward excellence, and let IIPD Global be your partner in achieving perfection in every aspect of your operations.