Safety Instrumented Systems (SIS) Training | #1 training Institute

Ensuring compliance with international functional safety standards such as IEC 61508 and IEC 61511 requires professionals to demonstrate competence across all stages of the Safety Lifecycle. This comprehensive TÜV Rheinland-certified training, offered by HIMA in collaboration with IIPD Global, equips engineers and safety practitioners with the knowledge and skills needed to implement safety-related automation systems effectively.

This course is tailored to provide an in-depth overview of functional safety concepts, current industry standards, and the tools used to determine Safety Integrity Levels (SIL). Participants will learn how to apply recognized methodologies to ensure reliable and safe operations in industrial environments.

Who Should Attend

Engineers and specialists with a minimum of 3 years of functional safety experience

Professionals holding a university degree or equivalent engineering responsibilities, verified by their employer

Key Learning Outcomes

By the end of this training, participants will be able to:

• Understand functional safety fundamentals, relevant international standards, and essential terminology
• Apply Functional Safety Management (FSM) principles, including safety lifecycle, competence requirements, verification, validation, and modifications
• Conduct hazard identification and risk assessment in industrial processes
• Prepare and review Safety Requirements Specifications (SRS)
• Design and evaluate Safety Instrumented Systems (SIS) hardware and software, including SIL verification
• Implement SIS security principles and cybersecurity measures for safe operations
• Manage the operation and maintenance of safety systems, including proof testing, bypasses, and documentation
• Comply with local laws and regulations governing industrial safety

Course Modules

The TÜV Rheinland Functional Safety Engineer Training with HIMA is structured to provide a comprehensive, lifecycle-based understanding of functional safety in industrial environments. Through clearly defined modules, the course guides participants from foundational safety concepts and risk assessment to SIS design, SIL verification, cybersecurity, operation, maintenance, and regulatory compliance—ensuring engineers gain the practical competence required to implement, manage, and sustain safety-critical systems in accordance with international standards.

Module 1 – Introduction to Functional Safety

• Overview of accidents in process industries
• International and local safety standards
• Key terms and definitions 

Module 2 – Functional Safety Management (FSM)

• FSM fundamentals and safety lifecycle
• Safety planning, verification, validation, and auditing
• Roles, responsibilities, and competency requirements
• Documentation and modification management

Module 3 – Hazard & Risk Assessment

• Hazard identification and analysis
• Risk reduction strategies

Module 4 – Safety Requirements Specification (SRS)

• SRS content and best practices
• Review, verification, and validation of SRS

Module 5 – SIS Hardware Design

• SIS design objectives and concepts
• Device selection and reliability analysis
• SIL verification and quantification of random failures 

Module 6 – SIS Application Program (AP)

• AP safety requirements and design
• Implementation, testing, and validation planning
• Application program modification

Module 7 – SIS Security

• SIS security design principles
• Cybersecurity basics (Viega & McGraw)
• Maintenance and engineering interface security

Module 8 – Operation & Maintenance (O&M)

• Procedures, training, and emergency protocols
• Bypass and maintenance overrides
• Proof testing and inspection examples
• Spare parts and repair management

Module 9 – Local Laws & Regulations

• Understanding UAE-specific functional safety regulations
• Compliance with regional industrial safety requirements

Training Methodology

This TÜV Rheinland Functional Safety training adopts a highly practical, interactive, and application-oriented approach. It combines theoretical lectures, real-world case studies, role-playing exercises, and hands-on simulations to reinforce learning. Participants engage in group discussions, safety audits, and exercises using industry-standard tools to connect theory with practical application. The methodology ensures not only understanding but also the ability to apply safety lifecycle principles in real industrial scenarios.